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Case study

Factory and office ERP

Office and factory in two cities, run on paper and Excel. Stock, orders and deliveries were checked by phone each day.

In short

A manufacturer kept accounts in one city and ran the factory in another, on paper and Excel. We built a Windows ERP for stock, purchase, production and bills, with a server database. The factory can keep working when the internet drops, and its data syncs once the internet is back.

Before
Before: an Excel stock sheet and an A4 page filled with pen calculations, crossed-out numbers and a sticky note (drawn example, no real data)
After
After: the ERP product master screen, with a menu for BOM, PO, inventory, quality report, ledger and item stock (names changed)

At a glance

Project summary

Client
A manufacturer with its office in one city and its factory in another
Industry
Manufacturing
Technology
Windows desktop

The problem

Where the client started

The office and the factory were in different cities. Every day the office asked the factory about stock, production, rejections, indents and raw material deliveries. Bills, indents, purchase orders and bills of material were kept on paper or in Excel, and the manager worked with large stacks of paper and many formulas. Mistakes were easy to make: gaps in stock, too much raw material ordered, missed deliveries and production plans that did not hold. The internet at the factory also went up and down, so any system had to cope with that.

Our approach

How we did the work

We built a Windows ERP that works with a server database. At the factory, work can continue when the internet is down. The data syncs to the server as soon as the internet is available again, so the office and the factory see the same records.

What we built

The main features

  • Master data for items, suppliers and customers
  • Indents and purchase orders
  • Bill of materials
  • Stock and raw material deliveries
  • Production, assembly and rejections
  • Bills and accounts
  • Reports for the manager
  • Data sync from the factory to the server when the internet is available

The result

Where the client ended up

  • The manager works from one system instead of papers and spreadsheets.
  • Stock, rejection and delivery details are found in the ERP, in one place.
  • The factory can keep working when the internet drops, and its data reaches the server once the internet returns.

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